What should you do if you notice a bulge forming in a machine's hydraulic hose?

When a bulge forms in a machine's hydraulic hose, it is a significant sign of potential failure. Hydraulic hoses are under high pressure, and any deformation, such as a bulge, could lead to a catastrophic failure, which can result in hydraulic fluid spraying out, posing risks to both the operator and nearby personnel, as well as increasing the likelihood of machine damage.

Stopping the operation of the machine immediately is critical because continued use increases the risk of the hose bursting. By tagging the machine, you ensure that no one else inadvertently uses it while the defect is present, safeguarding everyone on site. The next step of replacing the hose is essential because a compromised hose cannot be repaired and must be replaced to restore safety and functionality to the machine.

This approach reflects best practices in workplace safety and maintenance protocols. Addressing issues like this immediately contributes to a safer work environment and prevents further complications that could arise from neglecting hydraulic problems.